China 4Ton Steam Boiler Horizontal Natural Gas

China 4Ton Steam Boiler Horizontal Natural Gas

At 10:00 on September 6 and more, Harbin, a business is the purchase of a new boiler equipment installation, commissioning process when staff at a boiler pressure gauge index found that the performance of the boiler abnormal, but not so the commissioning personnel when the next step, a sudden loud noise, boiler explosion, a huge flame and furnace pressure debugging of oil spray everywhere, four commissioning personnel are subject to varying degrees of injuries, was taken to hospital for treatment .

Boiler is an energy conversion device, by entering the fuel to the boiler, chemical energy, power, etc., outputs a constant steam heat, hot water or organic heat carrier, to provide support for the heat industries. Meanwhile, the boiler is also a special equipment has a certain risk, when the boiler installation, commissioning, operation, etc., be sure to boiler operation safety first.

Now, Xiao Bian to operational safety considerations gas boiler summarize, we can refer to.

First, start, boost, steam supply

1, before the start of the preparatory work

Internal and external check: Check boiler, burner, a good state of the accessory device; action safety accessories, each of the valves, such as flexible instruments, the correct position.

Check the line voltage to meet the requirements, a variety of normal switch position, respectively, various auxiliary pump starts operating, the burner fan, oil pump is normal.

Boiler Feed: exhaust valve opening, to ensure the normal water level (just below the water level).

2, start

Firstly purging the furnace, induced draft fan suction time is usually about 10 minutes to ensure that no residual gas in the furnace, passing substitutions, and ignition for combustion air supply.

After firing is completed according to the adjustment amount of load required for combustion, the boiler into normal operation.

During startup, to closely monitor changes in water level, water boiler accident or occurrence textile full of water accidents.

Second, the normal operation

1, the water level

Fuel gas-fired boiler water table should be the red line indicating the high, medium and low water level, the operation shall not exceed the maximum safe level or below the minimum safe level.

Rinse water table at least once per shift, when there is suspicion of running water, rinse should always check.

2, steam pressure

Red lines indicate the working pressure gauge should have, so sensitive and reliable, the trap should be flushed at least once a week.

3, safety valve

Safety valve should seal intact, no leakage; once a week manually (or automatically) emission test, and begin start pressure, opening pressure, reseating pressure and test time, participants, etc credited maintenance log book u, for future reference .

4, sewage

Proceed as boiler water quality requirements of water quality testing personnel under the guidance of class 1 or 2 times sewage, sewage incident not too long, generally no more than 10 minutes.

Sewage should (preferably when shutdown), should be closely monitored sewage water level changes, and pay attention to safety at the time of low load, low pressure, high water level.

Many boilers when sharing a sewage mains, while sewage is prohibited.

Third, shutdown

1, the normal shutdown

After normal boiler shutdown should generally be reduced boiler load operation, press the boiler shutdown procedure. Actuated pump water to high water level, pressure steam boiler to be dropped after 0.3MPa flushing water table and sewerage operations, and finally close the raft, cut off the power supply control cabinet, wipe equipment, clean up the environment and health, For water, the water temperature should be below after 70 ℃, before proceeding.

2, emergency shutdown

When the boiler operation in the following situations should immediately shutdown:

Furnace water level drops below the minimum water level gauge visible edges.

Increasing water supply and other measures, but digital still continue to fall.

Boiler water level exceeds the highest visible water table level (full of water), the water still can not see the water level.

All water supply system water pump failure or malfunction, not water to the boiler.

Water gauge or safety valve all the failures.

Endanger the boiler element is damaged and the safety of operating personnel.

Combustion equipment damage, or furnace wall collapse and other red-hot boiler structure is a serious threat to the safe operation of the boiler.

Other anomalies endanger the safe operation of the boiler.

3, maintenance

Before maintenance work should be well prepared, as before entering the drum interior work, must be of sufficient strength to connect all of the metal blocking plate spaced reliable steam, water, sewage and other operation of the boiler pipes, and the drum manholes and hand holes (boiler shell) is opened, so that air convection period.

After the completion of preparations to repair. Should ensure that the quarterly frequency of boiler maintenance and repair of the year.

Advances in technology to the boiler industry into new and innovative ideas, now the boiler manufacturers boiler are easy targets toward the operation forward, but in the use of the boiler, improper operation or other quality problems still exist, these failures will It is causing the direct cause of the explosion boilers. Therefore, when using the boiler must be in strict accordance with safety practices boiler, security incidents strangled in the cradle.

Electric china 4ton steam boiler horizontal to be taken by each of the cathodic protection measures components of the electric steam boiler is made of different materials. In order to prevent galvanic corrosion, cathodic protection measures must be taken. Sewage treatment electric steam boilers. Bottom electric steam boiler blowdown can prevent flue gas condensation. Since the flue gas is flue gas condensation (diesel or natural gas) and the flue gas temperature in the aqueous too low, water generated. A portion of the moisture is discharged from the chimney, the chimney wall is absorbed, the rest is deposited on the bottom of the chimney. Water produced by the following factors influence: flue gas temperature (efficiency 91%, the flue gas must be at a temperature of 170 ℃) where the total surface area heat chimney, chimney and chimney material. Maintenance of the burner. Electric steam boiler and burner maintenance, repair after steam supply. Because the products of combustion will corrode the boiler, clean up carbon deposits, therefore, not allow the products of combustion in the boiler memory stay too long. We first opened when an electric steam boiler burner door, the rear housing panel removed, unscrew the screws electric steam boiler cleaning the rear opening. Clean fuel gas piping with a wire brush. With a soft brush to clean the combustion chamber. Electric steam boiler to remove residue in the boiler, the cleaning opening is screwed on the screw, closing the burner door seal check is complete. If electric steam boilers installed in areas where temperatures below 0 ℃ must take the following precautions: If electric steam boiler room outside, the room temperature drops below 15 ℃ or 18 ℃, the electric steam boiler running all day long. If no one in the room for a long time, the water should be emptied in electric steam boilers.

The working principle of china 4ton steam boiler horizontal steam boiler with boiling water almost equivalent to pot kettle, oven stove equivalent. Boilers and boiler furnaces is divided into two parts, the pot is filled with water to a metal container, partially combusted fuel furnace, the heat absorption of the water inside the pot furnace fuel combustion converted to steam. Popular terms, the steam boiler is to absorb combustion heat of the fuel into the water some parameters (such as pressure, temperature, etc.) of the steam device. For example, everyone knows to pulverized coal, for example. 1. The operation principle (an example in pulverized coal fired boilers) in heat pulverized coal combustion furnace, radiative heat transfer is first absorbed by the water wall, the Wall Boiling water, a large amount of steam into the drum for steam separator (DC furnace excluded), the separated saturated steam enters the superheater, and continues to absorb the furnace top horizontal flue by means of radiation, convection, heat of the flue gas flue of the tail, and the superheated steam to reach the required operating temperature. Power generation boilers are generally provided with a reheater, it is used to heat the steam through the high pressure cylinders acting reheater go out of the reheat steam, the low pressure cylinder to continue to generate power. 2. Pulverized work, the center position of the flame will impact the amount of evaporation, generally, the lower the evaporation flame kernel, the flame kernel high evaporation amount is small; also affects the position of the center of the flame superheated steam or reheat steam temperature, generally lower the center of the flame in particular superheated steam reheat steam temperature to be low, otherwise higher. 3. The arrangement of the burner, pulverized coal fired boiler on, the current embodiment there are opposed wall, more Tangentially combustion, combustion bis Tangentially the like, each have their own characteristics, can not be applied because the same furnace at the same time several above-mentioned arrangement, the steam still can not directly affect the conclusion.

Operation of the boiler, including what? Including the operation of the boiler, what does? Following on from the Henan fast boiler company to tell you about: 1. The water level regulation of normal water level in the middle of the gauge (1) of the boiler. Operation with the magnitude of the load is adjusted: to maintain a high level during low load, high load to maintain a low level. Changes should not be down more than 40 mm. (2) to be run on the water level gauge to compare the two groups, if the water level display should be corrected promptly identify the cause. (3) To achieve a balanced continuous boiler feed water, ground water supply, water supply less, to maintain the water level in the normal water level fluctuates slightly in the vicinity. (4) load change is large, prone to false level. Pay attention to judgment, in order to avoid misuse. 2. Steam pressure regulator (1) when the boiler must constantly monitor the pressure gauge indicated. To maintain stable steam pressure, boiler pressure must not exceed the design pressure. (2) increasing the boiler load: Steam pressure decreased boiler load is increased, if the level is high at this time, the amount of water should be reduced to a water supply or suspend, the amount of coal and increase the air volume. Gradually increase the amount of water at the same time to strengthen the burning, keep the steam pressure and the water level is normal. (3) boiler load reduction: the vapor pressure rises to reduce boiler load, if the level is high at this time, the amount of coal should be reduced and the air volume, reduced combustion. Then the appropriate water reduction or suspension of water supply to the water vapor pressure and stability in the nominal range. Then press the normal combustion and to adjust the amount of water. If the actual water level within the boiler is low, to increase the amount of water should, until the water level returns to normal after the combustion and needs to be adjusted according to the water vapor pressure and load changes. 3. Combustion adjustment (1) combustion index. Normal combustion boiler comprises a uniform supply of the fuel, reasonable ventilation, adjusting three basic aspects combustion. B. maintain a high temperature of the combustion chamber temperature of the upper layer is preferably in the 1100-1300 ℃, flame orange in color. Flame reddish color indicates that the amount is not enough to the wind, the color white indicates that excessive wind. It should be appropriately adjusted. C. fuel ash to reduce ash content in the combustibles to be below 10%. d. reducing the temperature of the exhaust gas boiler exhaust gas temperature should be controlled below 200 ℃. e. excess air negative pressure holding furnace boiler 1.2-1.4, by adjusting the balance of the blowers to maintain the furnace pressure is 2-3mm. F. to improve the thermal efficiency of the boiler thermal efficiency of the boiler should be kept above 60%. (2) adjusting the combustion a. Reasonable amount and the distribution of fuel to the amount of air needed for combustion. Ventilation should first increase the amount of fuel increases, it should first reduce the amount of fuel supply reduced ventilation. b wind principle feature: burn promoting intermediate ends. That is, after the coal into the coal starts to warm up the shutter, fire line front arch, the primary combustion zone, the middle grate to burn the rear grate zone. c is the normal combustion conditions: fuel ignition start at 300mm from the shutter of coal, even flames, the fire bed formation, at the end away from the combustion grate at the end of 300-500mm. d. Hold appropriate furnace temperature to avoid coking. E. fire bed to maintain the homogeneous combustion, to avoid burning fire bed obliquely. F. less than 30 minutes residence time of the fuel on the grate. Our company provides services related to the installation of the boiler!

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